What Equipment Should You Use for Material Classification in Mining, Sand and Gravel Quarries and Building Materials? A Complete Guide to YZS Series Circular Vibrating Screens

Руководство по горному оборудованию: What Equipment Should You Use for Material Classification in Mining, Sand and Gravel Quarries and Building Materials? A Complete Guide to YZS Series Circular Vibrating Screens

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HX Equipment — Руководство по горному оборудованию: What Equipment Should You Use for Material Classification in Mining, Sand and Gravel Quarries and Building Materials? A Complete Guide to YZS Series Circular Vibrating Screens

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Start with feed capacity, moisture, particle size and cut point. The screen area, deck configuration, inclination and spray or washing options should match the real process.

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The YZS series circular vibrating screen is a screening device developed by the company based on traditional screening machines, introducing advanced foreign technology, and reaching an internationally advanced level. It is widely used in industries such as mining, sand and gravel plants, building materials, water conservancy and hydropower, transportation, chemical, and smelting for material grading and screening. Its working principle is that the machine uses a cylindrical eccentric shaft exciter and amplitude adjustment by eccentric blocks, achieving circular motion of the body to realize material screening. Why choose the YZS series circular vibrating screen? First, it has a long screening surface and multiple screening specifications, which can meet the screening needs of materials of various particle sizes; Second, it has strong excitation force and high screening efficiency, enabling efficient material grading operations; Third, it operates with low vibration noise and stable performance, improving the working environment; Fourth, it is sturdy and durable, easy to maintain, safe to use, and reduces long-term operating costs; Fifth, it introduces advanced foreign technology, reaches an internationally advanced level, and has reliable performance. The YZS series circular vibrating screen is mainly used for ore grading in the mining industry, aggregate screening in sand and gravel plants, raw material screening in the building materials industry, sand and gravel processing in water conservancy and hydropower projects, material grading in transportation and chemical industries, raw material screening in the smelting industry, and the screening stage in various crushing and screening production lines. People who need the YZS series circular vibrating screen include mining companies, sand and gravel plants and aggregate producers, equipment purchasing departments of building materials and chemical enterprises, contractors of water conservancy and hydropower projects, equipment maintenance departments of smelting companies, EPC contractors of crushing and screening production lines, equipment dealers and stockists, as well as purchasers of overseas infrastructure and mining projects. Under what circumstances should you choose or replace a YZS series circular vibrating screen? - When multi-specification grading and screening of materials is required; - When sand and gravel aggregate production lines need supporting screening equipment for finished product grading; - When old screening equipment has insufficient excitation force, low screening efficiency, high noise, or high failure rates and needs upgrading; - When new mines, sand and gravel plants, or building material production lines need to be equipped with efficient circular vibrating screens; - When export projects require circular vibrating screens compatible with overseas voltage and efficient screening conditions. How to choose a YZS series circular vibrating screen? Step 1: Confirm the screen surface size. Choose a corresponding model within the range of 1500×4800 to 7500×3600 mm based on processing capacity and site space; Step 2: Confirm the number of screen layers. Select 2 layers or 3 layers according to the finished product grading requirements. Step 3: Confirm the sieve hole size, and select 5-50mm, 5-100mm, or 5-150mm according to the material particle size and finished product requirements; Step 4: Confirm the feed size, ensuring ≤100mm; Step 5: Confirm the processing capacity, and choose the corresponding model within the range of 50-2250t/h according to the production line capacity requirements; Step 6: Confirm the motor power, and select a motor from 15kW to 2×30kW based on the processing capacity and sieve surface size; Step 7: Confirm the vibration frequency and double amplitude, selecting 730-870rpm or 800-900rpm, with a double amplitude of 5-9mm or 7-12mm according to the material characteristics and screening requirements; Step 8: Confirm the installation foundation, which must be installed on a solid concrete foundation, fixed with anchor bolts, and equipped with a dust removal system and a central control system.

YZS Series Circular Vibrating Screen Specifications and Performance Parameters

Model Sieve Surface Size (mm) Number of Sieve Layers Sieve Hole Size (mm) Feed Size (mm) Processing Capacity (t/h) Motor Power (kW) Vibration Frequency (Hz) Double Amplitude (mm)
2YZS1548 4800×1500 2 5-50 ≤100 50-250 15 870 5-9
2YZS1848 4800×1800 2 5-50 ≤100 50-250 18.5 870 5-9
3YZS1848 4800×1800 3 5-50 ≤100 50-250 18.5 870 5-9
2YZS1860 6000×1800 2 5-50 ≤100 50-250 18.5 870 5-9
3YZS1860 6000×1800 3 5-50 ≤100 50-250 22 870 5-9
2YZS2160 6000×2100 2 5-50 ≤100 60-300 22 730 5-9
3YZS2160 6000×2100 3 5-50 ≤100 60-300 30 730 5-9
2YZS2460 6000×2400 2 5-100 ≤100 100-460 37 730 5-9
2YZS2760 6000×2700 2 5-70 ≤100 120-900 30 800-900 7-12
2YZS3075 7200×3000 2 5-150 ≤100 180-1800 2×22 800-900 7-12
2YZS3680 7500×3600 2 5-150 ≤100 225-2250 2×30 800-900 7-12

General Technical Parameter Table

Parameter Specification
Series YZS
Type Circular Vibrating Screen
Sieve Surface Size 1500×4800–7500×3600mm
Number of Sieve Layers 2 layers / 3 layers
Sieve Hole Size 5–150mm
Feed Size ≤100mm
Processing Capacity 50–2250 t/h
Motor Power 15–2×30 kW
Vibration Frequency 730–900 Hz
Double Amplitude 5–9mm / 7–12mm
Working Principle Cylindrical eccentric shaft exciter and amplitude adjustment via counterweight; the main body moves in a circular motion
Core Advantages Long screening line, multiple screening specifications, strong excitation force, high screening efficiency, low vibration noise, durable, easy to maintain, safe to use

Dimension drawing and key dimensions: `[Image: /images/yzs-circular-vibrating-screen-dimension-drawing.webp]`

Material table

Component Standard material Optional material Description
Screen box / Frame High-strength carbon steel Stainless steel, wear-resistant steel plate Supports material and vibration load, requires high rigidity
Screen mesh High manganese steel Polyurethane, stainless steel, wear-resistant steel plate Core wear part, highly wear-resistant
Exciter / Eccentric shaft 40Cr/42CrMo forging Alloy steel Tempered, withstands high-speed rotational torque
Bearing Self-aligning roller bearing Double-row cylindrical roller bearing Withstands heavy load and vibration impact
Spring Helical spring Rubber spring Support and vibration reduction
Motor Full-copper coil motor Explosion-proof motor Standard three-phase asynchronous motor
Control box Carbon steel / Stainless steel Rainproof and dustproof type Optional variable frequency speed control

Installation method: The YZS series circular vibrating screen must be installed on a sturdy concrete foundation. The foundation should be able to bear the weight of the equipment and the dynamic load during screening operation. During installation, ensure the foundation is level according to requirements, and anchor bolts should be tightened according to torque specifications. After the equipment is in place, adjust the leveling to ensure the screen box is parallel to the motor shaft. The motor and the exciter are connected via a belt or direct drive, and the belt tension or alignment must be adjusted to ensure smooth transmission. The spring supports must be installed vertically to ensure the correct vibration direction. After installation, conduct a no-load test run to check whether the screen box vibration is stable, if there is any abnormal noise, and to confirm that the amplitude and vibration frequency meet the requirements. The load test run should gradually increase the feed quantity to observe screening effects and motor current, ensuring it does not exceed the rated current. A dust removal system should be provided to reduce dust pollution. A central control system can be equipped for online monitoring and automatic control.

Application Scenario Table

Industry Application Recommended Configuration Key Requirements
Mining Industry Ore grading, screening 2YZS1860–2YZS3680 Large processing capacity, high screening efficiency, wear-resistant
Sand and Gravel Plant Aggregate screening, finished product grading 2YZS1548–2YZS2460 Multiple screening specifications, good particle shape
Building Materials Industry Raw material screening, finished product grading 2YZS1848–3YZS2160 High screening efficiency, low noise
Hydropower Sand and aggregate processing 2YZS2460–2YZS3680 Large processing capacity, high reliability
Transportation Industry Pavement material screening 2YZS1860–2YZS3075 High output, reasonable grading
Chemical Industry Material grading, screening 2YZS1548–2YZS2160 Pollution prevention, easy to clean
Metallurgical Industry Raw material screening, grading 2YZS2160–2YZS3075 Wear-resistant, high-temperature resistant

Note: The YZS series circular vibrating screen is suitable for material grading and screening in industries such as mining, sand and gravel yards, building materials, water conservancy and hydropower, transportation, chemical, and smelting industries. Feed particle size ≤ 100mm, screen hole size 5-150mm, and processing capacity 50-2250t/h. Two-layer screens are suitable for finished product grading, while three-layer screens are suitable for multi-specification grading. Explosion-proof motors are required for explosive environments. For highly abrasive materials, it is recommended to use high-manganese steel or polyurethane screen mesh.

Selection Notes (Comparison with Linear Vibrating Screen and High-Frequency Vibrating Screen): The core difference between the YZS series circular vibrating screens and linear vibrating screens and high-frequency vibrating screens lies in:Movement trajectory, applicable materials, and processing capacity。 The YZS series circular vibrating screen uses a cylindrical eccentric shaft agitator and block adjustment amplitude. The body moves in a circular motion, resulting in long material sieve lines, multiple screening specifications, strong excitation force, and high screening efficiency. It is especially suitable for grading and screening medium and coarse materials in industries such as mines, sand and gravel yards, building materials, with a processing capacity of 50-2250 t/h. The linear vibrating screen uses a dual-axis exciter, allowing the material to move in a straight line, suitable for dehydration, deintermixing, and classification of fine materials. The high-frequency vibrating screen uses high-frequency excitation, suitable for fine particle material fine screens for fine screens and dehydration. For selection, for grading and screening medium and coarse materials, the YZS series circular vibrating screen is preferred; for fine material dehydration, linear vibrating screens are preferred; for fine particle fine screens, high-frequency vibrating screens are preferred.

## Technical FAQ

1. What is the YZS series circular vibrating screen?

The YZS series circular vibrating screen is a screening device developed by the company based on traditional screening machines by introducing advanced foreign technology, achieving an internationally advanced level. It is widely used in industries such as mining, sand and gravel yards, building materials, water conservancy and hydropower, transportation, chemical, and smelting for material grading and sorting.

2. What is the working principle of the YZS series circular vibrating screen?

This machine uses a cylindrical eccentric shaft exciter and a block to adjust the amplitude, making circular motion through the body to achieve material screening.

3. What are the models of the YZS series circular vibrating screen?

The YZS series circular vibrating screen models include 2YZS1548, 2YZS1848, 3YZS1848, 2YZS1860, 3YZS1860, 2YZS2160, 3YZS2160, 2YZS2460, 2YZS2760, 2YZS3075, and 2YZS3680.

4. What is the processing capacity of the YZS series circular vibrating screen?

The processing capacity ranges from 50-2250 t/h, varying according to the model. 2YZS1548 has a capacity of 50-250 t/h, while 2YZS3680 has a capacity of 225-2250 t/h.

5. What is the motor power of the YZS series circular vibrating screen?

The motor power ranges from 15 kW to 2×30 kW, depending on the model. 2YZS1548 has 15 kW, and 2YZS3680 has 2×30 kW.

6. What are the numbers of screen layers for the YZS series circular vibrating screen?

The screen layers are available in 2 layers and 3 layers. The 2-layer screen is suitable for finished product classification, while the 3-layer screen is suitable for multi-specification classification.

7. What are the screen mesh sizes for the YZS series circular vibrating screen?

The screen mesh sizes range from 5-150 mm, depending on the model. 2YZS1548 to 2YZS2160: 5-50 mm, 2YZS2460: 5-100 mm, 2YZS3075 and 2YZS3680: 5-150 mm.

8. What is the feed particle size for the YZS series circular vibrating screen?

Feed particle size ≤100 mm.

9. What are the vibration frequency and double amplitude of the YZS series circular vibrating screen?

Vibration frequency is 730-900 Hz, with double amplitude of 5-9 mm or 7-12 mm, depending on the model.

10. What are the main features of the YZS series circular vibrating screen?

Features include long material screening line, multiple screening specifications, strong exciting force, high screening efficiency, low vibration noise, durability, easy maintenance, and safe to use.

11. What materials is the YZS series circular vibrating screen suitable for?

Suitable for material grading and screening in industries such as mining, sandstone, building materials, water conservancy and hydropower, transportation, chemical, and smelting.

12. What are the wear parts of the YZS series circular vibrating screen?

Screen mesh, bearings, springs, etc. Among them, the screen mesh is the core wear part. It is recommended to use high manganese steel or polyurethane materials.

13. Does the YZS series circular vibrating screen require a foundation?

Yes. It needs to be installed on a solid concrete foundation, which must bear the equipment's own weight and the dynamic load during vibrating screening operations, and be fixed with anchor bolts.

14. What are the common faults of the YZS series circular vibrating screen?

Screen mesh damage (due to high material abrasiveness or insufficient tension), bearing overheating (poor lubrication or overload), spring failure (fatigue or fracture), abnormal vibration (unbalanced eccentric shaft or loose anchor bolts), and decreased screening efficiency (blocked screen holes or uneven feeding).

15. What is the difference between the YZS series circular vibrating screen and a linear vibrating screen?

The YZS series circular vibrating screen uses a cylindrical eccentric shaft exciter and an adjustable amplitude block, with the machine body moving in a circular motion. It is suitable for medium and coarse material grading and screening, with a processing capacity of 50-2250 t/h; the linear vibrating screen uses a dual-shaft exciter, with the material moving in a straight line. It is suitable for fine material dewatering, desliming, and grading.

16. Can the YZS series circular vibrating screen be used in the mining industry?

Yes, it is suitable for ore grading and screening in the mining industry, with large processing capacity, high screening efficiency, and wear resistance.

17. Can the YZS series circular vibrating screen be customized?

Yes, the motor power, screen surface size, number of screen layers, screen hole size, screen mesh material (high manganese steel/polyurethane/stainless steel), motor configuration (explosion-proof motor), dust removal system, central control system, and variable frequency speed regulation can be customized.

18. Does the YZS series circular vibrating screen comply with RoHS and REACH?

Standard equipment complies with RoHS and REACH regulations and does not contain SVHC substances of very high concern. Please refer to the product test report for details.

19. How to maintain and service the YZS series circular vibrating screen?

Regularly inspect the wear condition of the screen mesh and replace it in time; regularly check the bearing lubrication, add or replace grease as needed; regularly check the condition of the springs and promptly replace any failed springs; regularly check the belt tension; regularly check whether the foundation bolts and connecting bolts are loose; regularly clean the accumulated material and foreign objects inside the screen mesh and screen box.

20. How to choose the model of the YZS series circular vibrating screen?

Choose the screen surface size based on the handling capacity and site space, select 2 or 3 layers according to the finished product grading requirements, choose the screen mesh size according to the material particle size and finished product requirements, select the corresponding model within the 50-2250 t/h range according to the production line capacity requirements, choose a motor from 15 kW to 2×30 kW based on the processing capability, and select the vibration frequency and double amplitude according to the material characteristics and screening requirements.

Technical FAQ

What determines screen capacity?

Feed rate, bulk density, moisture, particle-size distribution, deck area and required separation cut all affect capacity.

Do I need washing or only dry screening?

Choose washing when clay or adhered fines affect product quality. Confirm water source, recycling and discharge treatment.

Authoritative references

For standards and safety context, see ISO standards and the U.S. Mine Safety and Health Administration. Confirm the exact local requirements for your project.

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