What Equipment Should You Use for Gravity Separation of Tungsten, Tin, Niobium and Manganese Ore Sands and Slimes? A Complete Guide to Shaking Tables

Руководство по горному оборудованию: What Equipment Should You Use for Gravity Separation of Tungsten, Tin, Niobium and Manganese Ore Sands and Slimes? A Complete Guide to Shaking Tables

В статье приведены практические сведения по выбору горного оборудования, проверке условий работы и подготовке запроса цены.

HX Equipment — Руководство по горному оборудованию: What Equipment Should You Use for Gravity Separation of Tungsten, Tin, Niobium and Manganese Ore Sands and Slimes? A Complete Guide to Shaking Tables

View shaking table specifications and request a quote

Separation performance depends on particle size, slurry density, mineral properties and target recovery. Confirm test data and flow sheet before selecting the machine.

Send the duty point, drawings and installation conditions. HX Equipment can review the process and confirm a practical configuration before you place an order.

The shaker is used to sort ore sands with a particle size of 0.2-2mm and mineral sludge grades such as tungsten, tin, niobium, manganese, chromium, titanium, lead-zinc, gold, and iron (hematite and limonite). It is one of the important devices for gravity beneficiation. This equipment drives the bed surface to perform asymmetrical reciprocating motion through a transmission mechanism, while lateral water flow washes the bed. The material on the bed surface is layered by density and particle size, discharged longitudinally and transversely along the bed surface to achieve sorting. Why choose the shaking bed? Because it has significant advantages such as stable separation, easy control, wide allowable variation of feed concentration, high enrichment ratio, high recovery rate, small footprint, low water consumption, simple structure, no need for power, large processing capacity, easy installation, convenient operation, and low investment with quick results, it is especially suitable for processing fine-grained metal minerals and sludge. Shaking tables are mainly used for gravity beneficiation of metal minerals such as tungsten, tin, niobium, manganese, chromium, titanium, lead-zinc, gold, iron, as well as for sorting ore sand and sludge. They are widely used in concentrators, mining enterprises, rare metal recovery enterprises, and gravity concentrators. People who need shaking beds include concentrators, mining enterprises, rare metal recovery enterprises, gravity concentrators, EPC engineering contractors for beneficiation equipment, equipment distributors and inventors, and overseas mining project buyers. Under what circumstances should a shaking table be selected or replaced? When it is necessary to sort metal minerals such as tungsten, tin, niobium, manganese, etc., with high requirements for enrichment ratio and recovery rate; When old equipment is inefficient, with poor sorting performance or high failure rates; When a new concentrator or gravity processing production line requires high-efficiency re-sorting equipment; When export projects require adaptation to overseas voltage and high-efficiency re-sorting conditions, the shaker should be prioritized. How to choose a shaker? Step one: Confirm the particle size to be selected, ensuring it is within the range of 0.2-0.074mm; Step two: confirm the processing capacity, selecting 0.5-12t/h according to the production line capacity; Step three: Confirm stroke and flush, selecting 10-30mm and 240-360 cycles/min based on material characteristics; Step 4: Confirm bed surface dimensions and lateral tilt angle. Select 152×1825×4500mm and 0-8° based on processing capacity and sorting requirements; Step 5: Confirm motor power: select a 1.1kW motor; Step 6: Confirm the installation foundation, which must be installed on a solid concrete foundation, fixed with anchor bolts, and ensure the feed concentration is within 15%-30%. The cleaning water volume should be between 0.4-0.8 t/h.

Shaker Specifications and Performance Parameter Table

Model Stroke (mm) Rush (times/minutes) Lateral Inclination (°) Selected Particle Size (mm) Feed Concentration (%) Washing Water Volume (t/h) Table Surface Size (mm) Motor (kW) Processing Capacity (t/h) Weight (kg) Dimensions (mm)
L-S Type (6-S) 10-30 240-360 0-8 0.2-0.074 15-30 0.4-0.8 152×1825×4500 1.1 0.5-12 1012 5454×1825×1242

General Technical Parameter Table

Parameter Specification
Type Gravity Concentration Shaking Table
Structural Composition Table surface, frame, transmission mechanism, inclination adjustment mechanism
Stroke 10-30 mm
Strokes per Minute 240-360 times/min
Lateral Inclination 0-8 °
Selected Particle Size 0.2-0.074 mm
Feed Concentration 15%-30%
Washing Water Volume 0.4-0.8 t/h
Table Surface Size 152×1825×4500 mm
Motor Power 1.1 kW
Processing Capacity 0.5-12 t/h
Weight 1012 kg
Dimensions 5454×1825×1242 mm
Core Advantages Stable separation, easy to control, high enrichment ratio, high recovery rate, low water consumption, no power required, low investment with quick effect
Applicable Scenarios Gravity separation of metals such as tungsten, tin, niobium, manganese, chromium, titanium, lead-zinc, gold, iron (hematite, limonite), etc.

Dimension Drawing and Key Dimensions

`[Image: /images/shaking-table-dimension-drawing.webp]`

Material Table

Component Standard Material Optional Material Description
Table Surface Fiberglass Wood, Aluminum Alloy, Stainless Steel Core sorting components, wear-resistant surface, good sorting effect
Frame Carbon Steel Stainless Steel Bears the weight of the equipment and operational load
Transmission Mechanism 40Cr/45# Steel Alloy Steel Quenched and tempered, smooth transmission
Slope Adjustment Mechanism Carbon Steel Stainless Steel Adjusts the transverse tilt of the bed, flexible and reliable
Bearing Self-aligning roller bearing Double row cylindrical roller bearing Withstands heavy load and reciprocating impact
Motor All-copper coil motor Explosion-proof motor Standard three-phase asynchronous motor
Control Box Carbon Steel/Stainless Steel Rainproof and dustproof type Optional variable frequency speed regulation

Installation Method

The shaking table needs to be installed on a solid concrete foundation, which must bear the equipment’s weight and dynamic load during operation; during installation, ensure the foundation is level according to requirements, and tighten anchor bolts according to torque specifications; after positioning the equipment, adjust the level to ensure the bed’s flatness and transverse tilt meet sorting requirements, the transmission mechanism is firmly connected to the bed, and stroke and stroke frequency are adjustable; the feed chute and discharge chute must be correctly connected according to process requirements to ensure even slurry distribution and smooth discharge; after installation, a no-load test run should be conducted to check if the bed movement is smooth and whether there is jamming or abnormal noise; during the load test run, gradually increase the feed amount, observe sorting effect and motor current to ensure it does not exceed rated current; equipped with a dust removal system to reduce dust pollution; optionally equipped with a central control system for online monitoring and automatic control.

Application Scenario Table

Industry Application Recommended Configuration Key Requirements
Tungsten and Tin Ore Gravity separation of metal minerals such as tungsten and tin L-S Type (6-S) High concentration ratio, high recovery rate, stable separation
Niobium and Manganese Ore Gravity separation of metal minerals such as niobium and manganese L-S Type (6-S) High recovery rate, large processing capacity
Rare Metal Recovery Recovery of tantalum, niobium, monazite, yttrium phosphorus ore, etc. L-S Type (6-S) High recovery rate, large processing capacity
Iron Ore Gravity Separation Gravity separation of hematite and limonite L-S Type (6-S) Good separation effect, strong adaptability
Gold Ore Gravity Separation Gravity separation of placer gold and vein gold L-S Type (6-S) High concentration ratio, high recovery rate
Lead and Zinc Ore Gravity separation of lead and zinc ores L-S Type (6-S) Stable separation, easy to control

Note

Shaking tables are used to separate metal minerals such as tungsten, tin, niobium, manganese, chromium, titanium, lead-zinc, gold, and iron (hematite, limonite) in ore sand and ore mud with particle sizes of 0.2-2mm. Recommended feed concentration is 15%-30%, washing water volume 0.4-0.8 t/h, processing capacity 0.5-12 t/h. The equipment does not require power and has advantages such as stable separation process, high concentration ratio, high recovery rate, low water consumption, and simple structure. Explosion-proof motors should be selected for explosive environments. For highly abrasive materials, it is recommended to use fiberglass or wear-resistant aluminum alloy table surfaces.

## Technical FAQ

1. What is a shaking table?

A shaking table is used to separate metal minerals such as tungsten, tin, niobium, manganese, chromium, titanium, lead-zinc, gold, and iron (hematite, limonite) in ore sand and ore mud with particle sizes of 0.2-2mm. It is one of the important equipment for gravity separation.

2. What is the working principle of a shaking table?

The shaking table drives the bed surface to perform asymmetrical reciprocating motion through the transmission mechanism, while lateral water flow washes the bed surface. Materials on the bed surface are affected by gravity, inertia, friction, water impact, and buoyancy, etc., and are layered according to density and particle size, discharged along the longitudinal and transverse directions of the bed surface, thereby achieving sorting.

3. What are the models of the shaking table?

Shaking table models include L-S type (6-S).

4. What are the stroke and strokes per minute of the shaking table?

Stroke is 10-30mm, stroke frequency 240-360 times/min, adjustable according to material characteristics.

5. What is the feed particle size and processing capacity of the shaking table?

Feed particle size is 0.2-0.074mm, processing capacity 0.5-12t/h.

6. What is the motor power and weight of the shaking table?

Motor power is 1.1kW, weight is 1012kg.

7. What are the bed surface size and overall dimensions of the shaking table?

Bed surface size: 152×1825×4500mm, overall dimensions: 5454×1825×1242mm.

8. What are the ore feed concentration and washing water amount of the shaking table?

Ore feed concentration: 15%-30%, washing water amount: 0.4-0.8t/h.

9. What is the transverse inclination of the shaking table?

Transverse inclination: 0-8°, adjustable according to material characteristics.

10. What are the wear parts of the shaking table?

Bed surface, transmission mechanism, bearings, etc. Among them, the bed surface is the core wear part, recommended to use fiberglass or wear-resistant aluminum alloy.

11. What are the common faults of the shaking table?

Bed surface wear (due to strong material abrasiveness), transmission mechanism jam (poor lubrication or foreign object blockage), abnormal vibration (bed surface imbalance or loose anchor bolts), poor sorting effect (improper stroke or frequency adjustment or uneven ore feed).

12. Does the shaking table require a foundation?

Yes. It needs to be installed on a solid concrete foundation, which must support the equipment's weight and operational dynamic load, fixed with anchor bolts.

13. Does the shaking table require power?

Yes, but it only needs a 1.1 kW motor to drive the transmission mechanism, consuming very little electricity, making it an energy-saving gravity separation equipment.

14. What materials are suitable for the shaking table?

It is suitable for gravity separation of metal minerals such as tungsten, tin, niobium, manganese, chromium, titanium, lead-zinc, gold, and iron (hematite and limonite), as well as for the sorting of ore sand and slurry.

15. Can the shaking table be customized?

Yes, the bed size, stroke, stroke frequency, lateral inclination, bed material (fiberglass/wood/aluminum alloy/stainless steel), motor configuration (explosion-proof motor), and central control system can all be customized.

16. What is the difference between a shaking table and a spiral chute?

The shaking table requires power and has a relatively small processing capacity, but the separation process is stable, easy to control, suitable for ore sand and slurry, with higher concentration ratio and recovery rate; the spiral chute does not require power, has a large processing capacity, occupies less space, is suitable for fine-grained materials, and has a high concentration ratio. They are often used together to form a complete gravity separation process.

17. How to maintain a shaking table?

Regularly check the wear of the bed and transmission mechanism, replace or adjust in time; regularly check the lubrication of bearings, replenish or replace grease; regularly check whether the foundation bolts and connecting bolts are loose; regularly clean the accumulated material and foreign objects in the bed and trough; regularly check the operating status of the motor and reducer.

18. Does the shaking table comply with RoHS and REACH?

Standard equipment complies with RoHS and REACH regulations and does not contain SVHC (substances of very high concern). Refer to the product test report for specifics.

19. How to choose the model of a shaking table?

Determine suitability based on the material type and particle size. Choose a model within the 0.5-12 t/h range according to the production line capacity requirements. Select a stroke of 10-30 mm and stroke frequency of 240-360 times/min based on material characteristics. Choose a bed size of 152×1825×4500 mm and a lateral inclination of 0-8° according to processing capacity and separation requirements.

20. How to use the shaking table in conjunction with a double-ring pulsating high-gradient magnetic separator?

The shaking table can be used for pre-enrichment or rough selection, initially separating heavy minerals from fine-grained materials, and then sending them to a double-ring pulsating high-gradient magnetic separator for further selection, which further improves the concentrate grade and recovery rate, forming a complete gravity separation–magnetic separation combined process. It can also be used in conjunction with a spiral chute to form a gravity separation process with spiral chute roughing and shaking table cleaning.

Technical FAQ

Which test data improves equipment selection?

Provide feed assay, particle-size distribution, slurry density, liberation size and target recovery or concentrate grade.

Can one machine handle every ore?

No. Mineral properties and process conditions change the required separation method, size and configuration.

Authoritative references

For standards and safety context, see ISO standards and the U.S. Mine Safety and Health Administration. Confirm the exact local requirements for your project.

Вернуться к блогу