راهنمای تجهیزات معدنی: What Equipment Should You Use for Primary Crushing and Construction Waste Processing? A Complete Guide to 6CX Euro Series Jaw Crushers and C Series Counterattack Crushers
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HX Equipment — راهنمای تجهیزات معدنی: What Equipment Should You Use for Primary Crushing and Construction Waste Processing? A Complete Guide to 6CX Euro Series Jaw Crushers and C Series Counterattack Crushers
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The 6CX series jaw crusher adopts the most advanced crushing technology and research results internationally. Based on decades of experience in jaw crusher design and manufacturing, and utilizing finite element analysis, it has successfully developed a new generation product with world-leading standards. Compared with traditional jaw crushers, the 6CX series pays more attention to design and manufacturing details, using high-strength materials and advanced manufacturing processes, offering advantages such as higher structural strength, greater equipment reliability, larger crushing ratio, higher output, and lower overall processing costs. The C series impact crusher can achieve both coarse and medium-fine crushing, functioning as a dual-purpose machine. It is suitable for all kinds of materials with a compressive strength not exceeding 350 MPa (such as granite, limestone, concrete, etc.) for coarse, medium, and fine crushing, and is widely used in mining, construction, chemical, power, and metallurgical industries. This series of equipment can switch between coarse and medium-fine crushing by adjusting the installation position of the impact frame, making it a dual-purpose machine with a larger feed opening. During coarse crushing, it can be used as a primary crusher with a maximum feed size of up to 1000 mm. When crushing construction waste, it effectively prevents rebar entanglement. Why choose these two pieces of equipment? First, the 6CX European version jaw crusher has advanced technology, optimized design through finite element analysis, and is made of high-strength materials, giving it higher reliability, greater crushing ratio, higher output, and lower overall processing costs. Second, the C series impact crusher is dual-purpose and can switch between coarse and medium-fine crushing by adjusting the impact frame position, reducing equipment investment. Third, the C series has a large feed opening, with a maximum feed size of up to 1000 mm for coarse crushing, suitable for large materials. Fourth, the C series prevents rebar entanglement, making it effective for crushing construction waste and ideal for urban construction garbage handling. Fifth, it is widely applicable to mining, construction, chemical, power, and metallurgical industries and can handle materials such as granite, limestone, and concrete with a compressive strength not exceeding 350 MPa. These two pieces of equipment are mainly used for coarse and medium-fine crushing in mining, construction waste processing and crushing, material crushing in construction, chemical, power, and metallurgical industries, coarse and medium-fine crushing in sand and gravel aggregate production lines, and stone processing for road and bridge construction, and water conservancy projects. The groups of people who need these two types of equipment include mining companies, construction waste processing companies, sand and gravel plants and aggregate producers, road and bridge engineering construction units, equipment procurement departments of chemical, electric power, and metallurgy enterprises, EPC contractors for crushing and screening production lines, equipment dealers and inventory holders, and overseas mining and building materials project buyers. Under what circumstances should these two devices be chosen or replaced? When a mining coarse crushing requires equipment with a high crushing ratio, high reliability, and large output, the 6CX European jaw crusher is preferred; when construction waste processing needs equipment that prevents rebar tangling, has dual functionality, and a large feed opening, the C series impact crusher is preferred; when old equipment is severely worn, has insufficient handling capacity, or cannot meet finished product particle size requirements, it needs to be replaced; for new production lines, jaw crushers or impact crushers should be configured according to material hardness, feed size, and product requirements. How to choose these two types of equipment? Step 1: Confirm material compressive strength. The 6CX European jaw crusher is suitable for materials of various hardness, and the C series impact crusher is suitable for materials with a compressive strength not exceeding 350MPa; Step 2: Confirm the crushing stage. The 6CX European jaw crusher is mainly used for coarse and medium crushing, while the C series impact crusher can achieve a conversion between coarse crushing and medium-fine crushing; Step 3: Confirm maximum feed size. The 6CX European jaw crusher has a feed opening size of 800×510 to 1600×1200mm, and the C series impact crusher has a feed opening size of 820×980 to 1050×1700mm, with a maximum feed edge length of 100-500mm; Step 4: Confirm handling capacity. The 6CX European jaw crusher with flywheel weighs 2870-21380kg, and the C series impact crusher has a handling capacity of 100-500t/h; Step 5: Confirm motor power. The 6CX European jaw crusher has 75-250kW, and the C series impact crusher has 90-400kW; Step 6: Confirm foundation installation. Both types of equipment need to be installed on a solid concrete foundation; Step 7: Confirm environmental protection and automation configurations, which may include dust removal systems and central control systems; Step 8: Confirm output voltage and working conditions.
6CX Series European Jaw Crusher Models and Parameter Table
| Model | Feed Opening Size (mm) | Motor Power (kW) | Speed (rpm) | Moving Jaw Length (mm) | Machine Weight with Flywheel (kg) |
|---|---|---|---|---|---|
| 6CX80 | 800×510 | 75 | 350 | 1100 | 2870 |
| 6CX96 | 930×580 | 90 | 300 | 1100 | 3500 |
| 6CX100 | 1000×760 | 90 | 260 | 1600 | 7060 |
| 6CX106 | 1060×700 | 110 | 280 | 1450 | 4020 |
| 6CX110 | 1100×850 | 132 | 230 | 1800 | 9000 |
| 6CX125 | 1250×950 | 160 | 220 | 2000 | 12960 |
| 6CX140 | 1400×1070 | 200 | 220 | 2100 | 15950 |
| 6CX145 | 1400×1100 | 200 | 220 | 2300 | 18600 |
| 6CX160 | 1600×1200 | 250 | 220 | 2500 | 21380 |
C Series Impact Crusher Models and Parameter Table
| Model | Feed Opening Size (mm) | Maximum Feed Edge Length (mm) | Processing Capacity (t/h) | Power (kW) | Weight (kg) |
|---|---|---|---|---|---|
| LF150 | 820×980 | 100-200 | 100-200 | 90-200 | 12000 |
| LF250 | 960×1360 | 200-400 | 180-250 | 200-400 | 17000 |
| LF350 | 1050×1700 | 300-500 | 300-500 | 200-400 | 24000 |
General Technical Parameter Table
| Parameter | 6CX European Version Jaw Crusher | C Series Impact Crusher |
|---|---|---|
| Type | European Version Jaw Crusher | Impact Crusher |
| Applicable Material Compressive Strength | Materials of Various Hardness | ≤350MPa |
| Feed Port / Inlet Size | 800×510–1600×1200mm | 820×980–1050×1700mm |
| Maximum Feed Size | Based on Feed Port Size | Maximum Feed Edge Length 100–500mm, up to 1000mm for coarse crushing |
| Processing Capacity | Based on Model and Material | 100–500t/h |
| Motor Power | 75–250kW | 90–400kW |
| Crushing Stage | Coarse Crushing, Medium Crushing | Coarse Crushing, Medium and Fine Crushing (Two-in-One) |
| Core Advantages | High Strength, High Reliability, Large Crushing Ratio, High Output, Low Cost | Two-in-One, Large Feed Port, Anti-Steel Rebar Entanglement |
| Application Industries | Mining, Construction, Chemical, Power, Metallurgy, etc. | Mining, Construction, Chemical, Power, Metallurgy, etc. |
Dimension Drawing and Key Dimensions: `[Image: /images/6cx-jaw-crusher-and-c-series-counterattack-crusher-dimension-drawing.webp]`
Material Table
| Component | 6CX European Version Jaw Crusher Standard Material | C Series Impact Crusher Standard Material | Description |
|---|---|---|---|
| Frame | High Strength Cast Steel / Welded Carbon Steel | High Strength Cast Steel / Welded Carbon Steel | Bearing crushing reaction force, requires high rigidity |
| Jaw plate/Impact plate/Hammer plate | High manganese steel (ZGMn13) | High chromium alloy/High manganese steel | High wear resistance, extends service life |
| Eccentric shaft/Rotor | 40Cr/42CrMo forgings | 40Cr/42CrMo forgings | Quenching and tempering treatment, withstands huge torque |
| Bearing | Spherical roller bearing | Spherical roller bearing | Withstands heavy loads and impact |
| Elbow plate/Impact frame | Cast iron/Cast steel | Cast steel | Overload protection, replace after breaking |
| Flywheel/Pulley | Cast iron/Cast steel | Cast steel | Energy storage, ensures smooth operation |
| Motor | Full copper coil motor | Full copper coil motor | Standard three-phase asynchronous motor, optional explosion-proof motor |
| Control box | Carbon steel/Stainless steel | Carbon steel/Stainless steel | Rainproof and dustproof type, optional variable frequency speed control |
Installation method: Both the 6CX European version jaw crusher and the C-series impact crusher need to be installed on a sturdy concrete foundation, which must support the equipment’s own weight and the significant impact load during crushing operations; during installation, ensure that the foundation level meets requirements, and anchor bolts should be tightened according to torque specifications; after the equipment is in place, level adjustment is required. For the 6CX jaw crusher, ensure that the eccentric shaft is parallel to the motor shaft; for the C-series impact crusher, ensure that the rotor is parallel to the motor shaft; the motor and crusher are connected via V-belt or direct coupling, and belt tension or alignment accuracy must be adjusted to ensure smooth transmission; the discharge port/impact frame adjustment mechanism should be flexible to ensure the discharge size meets requirements; after installation, perform a no-load test run to check whether the flywheel/rotor rotation is smooth, whether there is abnormal vibration or noise, and confirm the correct motion trajectory; during the load test run, gradually increase the feed amount, observe the crushing effect and motor current, and ensure it does not exceed the rated current; a dust removal system should be equipped to reduce dust pollution; a central control system may be added for online monitoring and automatic control.
Application Scenario Table
| Industry | Application | Recommended Configuration | Key Requirements |
|---|---|---|---|
| Mining | Coarse and medium crushing operations | 6CX80–6CX160 | Large crushing ratio, high reliability, high strength |
| Construction Waste Processing | Construction waste crushing, anti-rebar entanglement | C-series LF150–LF350 | Dual-purpose machine, anti-rebar entanglement |
| Sand and Gravel Plant | Aggregate production line coarse and medium-fine crushing | 6CX European jaw crusher + C-series impact crusher | High output, uniform particle size |
| Metallurgy | Ore and flux crushing | 6CX96–6CX145 | Suitable for high hardness materials, reliable |
| Building Materials | Limestone, gypsum, and concrete crushing | C-series LF150–LF250 | Large crushing ratio, good particle shape |
| Chemical and Power | Raw material crushing | 6CX80–6CX110 | Reliable, easy to maintain |
| Highway and Railway | Stone crushing and subgrade construction | 6CX100–6CX125 | Mobile or fixed installation |
| Hydraulic engineering | Sand and gravel aggregate production | 6CX140–6CX160 + C Series LF350 | High capacity, high reliability |
Note: The 6CX EU version jaw crusher is suitable for materials of various hardness, mainly for coarse and medium crushing; the C series impact crusher is suitable for materials with a compressive strength of no more than 350MPa, capable of converting between coarse and medium-fine crushing, and can effectively prevent rebar entanglement when crushing construction waste. The maximum feed size and discharge port adjustment need to be determined according to specific models and working conditions. Explosion-prone environments require optional explosion-proof motors. For highly abrasive materials, high-chrome alloy hammers or jaw plates are recommended.
Selection considerations (Differences and comparison between 6CX jaw crusher and C series impact crusher): The core difference between the 6CX EU version jaw crusher and the C series impact crusher lies incrushing principle, applicable material hardness, and crushing stage. The 6CX EU jaw crusher uses the extrusion crushing principle, suitable for materials of various hardness (including high-hardness granite, etc.), mainly for coarse and medium crushing, large feed size, high crushing ratio, high equipment reliability, and low comprehensive processing cost, but the finished product shape is mostly needle-like or flake-like. The C series impact crusher uses the impact crushing principle, capable of converting between coarse and medium-fine crushing, serving both functions with one machine, suitable for materials with a compressive strength of no more than 350MPa. It has a large feed opening, with maximum feed size up to 1000mm for coarse crushing, good product shape, reasonable gradation, and effectively prevents rebar entanglement when crushing construction waste. However, the hammer wears quickly and is not suitable for ultra-hard materials. When selecting, for coarse crushing of high-hardness materials, the 6CX EU jaw crusher is preferred; for medium-fine crushing of soft or medium-hard materials with high shape requirements, or when handling construction waste (preventing rebar entanglement), the C series impact crusher is preferred.
## Technical FAQ
1. What is the 6CX EU version jaw crusher?
6CX series jaw crusher is a new generation product developed using the most advanced international crushing technology and research achievements, and finite element analysis methods. It is a world-class product and offers advantages such as higher structural strength, greater equipment reliability, higher crushing ratio, higher output, and lower overall processing costs compared to traditional jaw crushers.
2. What is the C Series Impact Crusher?
The C Series impact crusher is a dual-purpose crushing device capable of converting between coarse crushing and medium-fine crushing. It is suitable for resisting various materials with a strength not exceeding 350 MPa (granite, limestone, concrete, etc.), and is widely used in industries such as mining, construction, chemical, electric power, and metallurgy.
3. What are the feed port dimensions and motor power of the 6CX European jaw crusher?
Feed port size 800×510 to 1600×1200mm, motor power 75-250kW, machine weight with flywheel 2870-21380kg.
4. What are the feed port dimensions and handling capacity of the C Series impact crusher?
Feed port size 820×980 to 1050×1700mm, maximum feed side length 100-500mm, processing capacity 100-500t/h, power 90-400kW.
5. What is the working principle of the 6CX European jaw crusher?
The motor drives the pulley, driving the eccentric shaft to rotate, causing the movable jaw to perform periodic reciprocating motion. The material is crushed by compression, splitting, and bending between the fixed jaw plate and the movable jaw plate, and the crushed material is discharged from the discharge port.
6. What is the working principle of the C Series impact crusher?
The steel hammer on the rotor is used to strike the material, throwing the material at high speed along the tangential direction of the hammer toward the impact plate for further crushing, then bouncing back from the strike plate back to the hammer's action zone for re-crushing. The material is repeatedly impacted, collided, and rubbed between the hammer and the strike plate to break up.
7. How does the C Series impact crusher achieve dual-purpose use in one machine?
By adjusting the installation position of the strike frame, it can switch between coarse and medium-fine crushing, serving both functions in one machine. The feed port is larger, and it can be used as a crushing tool during coarse crushing, with a maximum feed of up to 1000mm.
8. Can the C Series Impact Crusher Handle Construction Waste?
Sure, the C-series impact crusher can effectively prevent rebar entanglement when crushing construction waste, making it suitable for urban construction waste processing.
9. What materials are suitable for the 6CX European version jaw crusher?
It is suitable for materials of various hardness, including high-hardness granite, river pebbles, etc. The maximum compressive strength of the material to be crushed can reach over 350MPa (subject to the specific machine model design).
10. What are the wear parts of the 6CX European version jaw crusher?
Jaw plates (fixed and movable jaw plates), toggle plate, side guard plate, bearings, etc., among which the jaw plate is the primary wear part. It is recommended to use high manganese steel or high chromium cast iron.
11. What are the wear parts of the C-series impact crusher?
Blow bars, impact plates, liners, etc., among which the blow bar is the main wear part. It is recommended to use high chromium alloy or high manganese steel.
12. Does the 6CX European version jaw crusher require a foundation?
Yes. The 6CX European version jaw crusher must be installed on a solid concrete foundation that can bear the machine's weight and the large impact load during crushing operations, secured with anchor bolts.
13. Does the C-series impact crusher require a foundation?
Yes. The C-series impact crusher must be installed on a solid concrete foundation that can bear the machine's weight and the impact load during crushing operations, secured with anchor bolts.
14. What are the common faults of the 6CX European version jaw crusher?
Toggle plate breakage (overload or foreign object entry), jaw plate wear (material is highly abrasive), bearing overheating (poor lubrication or overload), abnormal flywheel rotation (belt slack or eccentric shaft damage), discharge port blockage (uneven feeding or too small discharge port).
15. What are the common faults of the C-series impact crusher?
Blow bar wear or breakage (material too hard or overload), impact plate wear (material is highly abrasive), bearing overheating (poor lubrication or overload), rotor imbalance (uneven wear on blow bars or foreign object obstruction), discharge port blockage (uneven feeding or too small discharge port).
16. What is the difference between the 6CX European version jaw crusher and traditional jaw crushers?
The 6CX series uses high-strength materials and advanced manufacturing processes, with finite element analysis optimized design, offering advantages such as higher structural strength, higher equipment reliability, larger crushing ratio, higher output, and lower overall processing costs.
17. What is the difference between the C series impact crusher and the ordinary impact crusher?
The C series impact crusher can achieve the conversion between coarse and medium-fine crushing, serving dual purposes with a larger feed opening. When crushing coarsely, the maximum feed can reach 1000mm, and when crushing construction waste, it can effectively prevent rebar entanglement.
18. Can these two pieces of equipment be used for mobile crushing stations?
Yes, the 6CX European version jaw crusher and C series impact crusher can both serve as the main machines for mobile crushing stations, suitable for situations that require frequent relocation.
19. Can these two pieces of equipment be customized?
Yes, the motor power, jaw plate/hammer material (high manganese steel/high chromium alloy/alloy steel), motor configuration (explosion-proof motor), dust removal system, central control system, and variable frequency speed regulation can be customized.
20. Do these two pieces of equipment comply with RoHS and REACH?
The standard equipment complies with RoHS and REACH regulations and does not contain substances of very high concern (SVHC). Please refer to the product testing report for specifics.
Technical FAQ
What data should I send for a crusher quotation?
Provide material type, maximum feed size, capacity, required product size, moisture, working hours and the upstream and downstream equipment.
How do I compare two crusher models?
Compare the same duty point: capacity, feed opening, discharge range, motor power, wear-part life, maintenance access and total operating cost.
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