دليل معدات التعدين: What Equipment Should You Use for Highways, Concrete Mixing Plants and Metal Ore Sand Making? A Complete Guide to 5X Series High-Efficiency Centrifugal Impact Crushers

The 5X Series High-Efficiency Centrifugal Impact Crusher is a new generation product introduced with the latest technology from Germany, while also possessing multiple independent intellectual property rights. It is a model of the perfect combination of professional crushing technology and mechanical manufacturing, and fully reflects new technology and new processes. It not only provides the highest quality sand and gravel aggregates for highways, high-speed railways, high-rise buildings, municipal projects, hydroelectric dam construction, ports, and concrete mixing stations, undoubtedly becoming the core equipment in the manufactured sand industry and stone shaping field, but it is also increasingly becoming mainstream equipment in the fields of metal ore crushing, quartz sand production, and steel slag processing. Why choose the 5X Series High-Efficiency Centrifugal Impact Crusher? First, the deep-chamber rotor has been optimized in design, increasing the material throughput by about 30%; second, the wear-resistant plates can be flipped and reused after partial wear, improving material utilization and extending service life by more than 48%. The combined design of wear blocks allows only the worn parts to be replaced, reducing operating costs by more than 30%; third, the core wear material uses the latest high-durability, high-temperature material from the U.S. industry, with diamond-shaped impact blocks to prevent damage to the liner after material impact and wear; fourth, the optimal discharge port and smoother internal curve design reduce material flow resistance, greatly improving material throughput. The dual-purpose scattering plate is easy to operate and allows convenient switching between two feeding methods; fifth, the special seal structure at the lower end of the main shaft ensures no oil leakage even without an oil seal. The hydraulic cover opening device uses original imported parts, making it convenient and quick to move the top cover for easy replacement and maintenance of internal components; sixth, high-protection-grade motors are selected, featuring high efficiency, low noise, compliance with international IEC standards, F-class insulation, and IP54/55 protection level. The 5X Series High-Efficiency Centrifugal Impact Crusher is mainly used in providing high-quality sand and gravel aggregates for highways, high-speed railways, high-rise buildings, municipal projects, hydroelectric dam construction, ports, concrete mixing stations, and in the crushing of metal ores, quartz sand production, and steel slag processing. It is core equipment in the manufactured sand industry and stone shaping field. The groups that need the 5X series include highway and railway construction units, high-rise building and municipal engineering contractors, hydropower dam and port construction companies, concrete batching plant operation teams, metal mining enterprises, quartz sand and steel slag processing companies, EPC contractors for crushing and sand production lines, equipment distributors and stockists, and overseas infrastructure and mining project purchasers. Under what circumstances should the 5X series centrifugal impact crusher be chosen or replaced? When high-quality sand and gravel aggregates are needed for large projects such as highways, high-speed railways, high-rise buildings, and hydropower dams; when high-quality manufactured sand is needed, requiring smooth product shape and reasonable gradation; when stone needs to be shaped to reduce the content of needle-like flakes; when handling materials such as metal ores, quartz sand, and steel slag; when the old sand-making machine has insufficient material throughput, short service life of wear parts, high production costs, and needs upgrading; when a hydraulic opening device and dual-purpose discharge pan that are easy to operate and maintain are required; when export projects require vertical shaft impact crushers compatible with overseas voltage (380V/50Hz) and motors with high protection levels. How to choose the 5X series high-efficiency centrifugal impact crusher? Step one: confirm the type and hardness of the material. The 5X series is suitable for metal ores, quartz sand, steel slag, river pebbles, limestone, and other materials; step two: confirm the feeding method, choosing between full-center feeding or center + annular feeding. The dual-purpose discharge pan allows easy switching between the two feeding methods; step three: confirm the throughput requirement, and select the corresponding model within the range of 70-640t/h according to the production line capacity (center + annular feeding 150-640t/h, full-center feeding 70-640t/h); step four: confirm the maximum feed size, with a maximum feed size of 35-50mm for center + annular feeding, and 30-45mm for full-center feeding; step five: confirm the motor power, selecting a dual-motor configuration from 110-150kW to 400-440kW based on throughput, with 380V/50Hz power supply; step six: confirm the light oil lubrication station configuration, with dual pump complementary oil supply, automatic shutdown if no oil flow, air-cooling, motor heating start in winter, oil tank volume 240L, rated pressure 0.63MPa, flow 8L/min; step seven: confirm the installation foundation and maintenance space, using a hydraulic opening device to move the upper cover and replace internal components; step eight: confirm environmental and automation configurations, which can be equipped with a dust removal system and a central control system.

Model and parameter table of the 5X series high-efficiency centrifugal impact crusher

Model	Processing capacity (center + annular feeding t/h)	Processing capacity (full-center feeding t/h)	Maximum Feed Size (Center + Ring Feed mm)	Maximum Feed Size (Full Center Feed mm)	Rotation Speed (r/min)	Dual Motor Power (kW)	Dimensions (L×W×H mm)	Weight (t)
5X7615	150-280	70-140	35	30	1710-1900	110-150	4100×2330×2300	12.1
5X8522	240-380	120-200	40	35	1530-1700	180-220	4140×2500×2700	14.8
5X9532	350-540	180-280	45	40	1380-1550	260-320	4560×2600×2900	18.6
5X1145	500-640	250-640	50	45	1200-1390	400-440	5100×2790×3320	27.5

Thin Oil Lubrication Station and Oil Tank Parameter Table

Parameters	Specifications
Power Supply	380V/50Hz
Dual Pump Motor Power	2×0.25kW
Oil Supply Method	Complementary Oil Supply by Dual Pumps
Protective Functions	Automatic Shutdown without Oil Flow
Cooling Method	Air Cooling
Winter Start	Motor Heated Start
Oil Tank Heating Power	2kW
Lubrication Station Dimensions	820×520×1270mm
Oil Tank Capacity	240L
Rated Pressure	0.63MPa
Flow Rate	8L/min
Oil Tank Power	0.31kW
Electric Heating Voltage	220V
Medium	Bearing Oil 01132-46#

General Technical Parameter Table

Parameters	Specifications
Series	5X
Type	High-Efficiency Centrifugal Impact Crusher (New Sand Making Machine, Stone Shaping)
Feeding Method	Full Center Feed / Center + Ring Feed (Dual-purpose scattered material plate switching)
Processing Capacity	70-640 t/h
Maximum Feed Size	30-50 mm
Dual Motor Power	110-150 kW to 400-440 kW
Rotation Speed	1200-1900 r/min
Power Supply	380V/50Hz
Core Advantages	Deep-chamber rotor increases throughput by 30%, reversible peripheral wear plate extends service life by 48%, diamond impact block, hydraulic cover opening device, high protection grade motor (IEC standard/F-class insulation/IP54/55)

Dimension drawing and key dimensions: `[Image: /images/5x-centrifugal-impact-crusher-dimension-drawing.webp]`

Material table

Component	Standard material	Optional material	Description
Core wear-resistant material	Latest high wear-resistant high-temperature material from the USA	High-chromium cast iron, ceramic composite	Most critical wear-resistant material, high wear resistance and high temperature resistance
Diamond impact block	High wear-resistant alloy	High-chromium cast iron	Prevent material impact wear from damaging the liner
Peripheral wear plate	High manganese steel/wear-resistant alloy	High-chromium cast iron	Can be reversed up and down after partial wear, service life increased by more than 48%
Wear block	Modular wear block	High-chromium cast iron	Only the worn part needs to be replaced, reducing cost by more than 30%
Main shaft	40Cr/42CrMo forging	Alloy steel	Quenching and tempering treatment, special lower end sealing structure, no oil seal, no oil leakage
Bulk material disc	Dual-purpose bulk material disc	—	Enables two feeding methods for convenient switching
Hydraulic cover opening device	Original imported parts	—	Easy and quick cover movement, saves labor and effort
Motor	High-protection-grade motor (IEC standard, F-class insulation, IP54/55)	Explosion-proof motor	High efficiency, low noise
Lubrication station	Automatic thin-oil lubrication station	—	Dual oil pump complementary supply, automatic shutdown when oil flow is absent

Installation method: The 5X series high-efficiency centrifugal impact crusher must be installed on a solid concrete foundation, which must withstand the equipment's own weight and the heavy impact load during crushing operations; during installation, ensure the foundation is level and tighten the anchor bolts according to torque requirements; after the equipment is in place, adjust the level, and for dual-motor drive, ensure both motors operate synchronously; the motor and crusher are connected via a V-belt drive, and the belt tension must be adjusted for smooth transmission; the lubrication system needs proper connection to the automatic thin-oil lubrication station, and calibration of dual oil pump complementary supply, automatic shutdown when oil flow is absent, air-cooling, and winter motor heating start functions are required; after installation, perform a no-load test run, check if the main shaft rotates smoothly without abnormal vibration or noise, and confirm that the gap between the rotor and the crushing chamber is uniform; during load test run, gradually increase the feed quantity, observe crushing performance and motor current, ensuring it does not exceed the rated current; the equipment is equipped with an original imported hydraulic cover-opening device for easy and convenient removal of the top cover, saving labor when replacing or maintaining internal components; a dust removal system must be installed to reduce dust pollution; a central control system can be equipped for online monitoring and automatic control.

Application scenario table

Industry	Application	Recommended configuration	Key requirements
Highway/Railway	Road material machine-made sand production, gravel shaping	5X9532–5X1145	High output, cubic-shaped particles
High-rise buildings/Municipal	High-quality sand and gravel aggregate production	5X8522–5X9532	Smooth finished particle shape, reasonable gradation
Hydropower dams/Ports	Large-scale construction sand and gravel processing	5X9532–5X1145	High capacity, high reliability
Concrete mixing plant	Supporting sand and stone production	5X7615–5X9532	Stable fineness modulus, reasonable gradation
Metal Mines	Metal Ore Crushing	5X8522–5X1145	Wear-resistant, High Capacity
Quartz Sand Production	Quartz Sand Making	5X8522–5X9532	Anti-pollution, Uniform Particle Size
Steel Slag Treatment	Steel Slag Crushing and Resource Utilization	5X9532–5X1145	Wear-resistant, High Capacity
Manufactured Sand Industry	High-Quality Manufactured Sand Production	5X7615–5X1145	Rounded Particle Shape, Adjustable Fineness Modulus

Note: The 5X Series High-Efficiency Centrifugal Impact Crusher is suitable for materials such as metal ores, quartz sand, steel slag, river pebbles, limestone, etc. Feeding methods include full-center feeding (maximum feed size 30-45mm) and center + annular feeding (maximum feed size 35-50mm), conveniently switched via a dual-purpose feed plate. Explosive environments require optional explosion-proof motors. Highly abrasive materials are recommended to use the latest high-wear high-temperature materials from the USA or high-chromium cast iron wear parts.

Selection Considerations (Compared with VSI6X Series): The core differences between the 5X Series High-Efficiency Centrifugal Impact Crusher and the VSI6X Series Vertical Shaft Impact Crusher arerotor structure, wear part design, and maintenance convenience. The 5X Series uses a deep-chamber rotor, increasing material throughput by about 30%; the side guard plates can be reversed after partial wear, improving material utilization and extending service life by over 48%; the wear block design is modular, only replacing worn parts reduces cost by over 30%; diamond-shaped impact blocks avoid damage to the vertical plate caused by material impact wear; equipped with an original imported hydraulic cover lifting device for convenient and quick top cover movement, saving labor for replacing and repairing internal components; dual-purpose feed plates allow easy switching between two feeding methods. The VSI6X Series adopts a new four-port deep-chamber impeller design, increasing crushing efficiency by about 20%, extending the life of key wear parts by 30%-200%, and using a special sealing structure to prevent bearing sleeve oil leakage. When selecting, projects with high requirements for material throughput, side guard plate reversibility, and hydraulic cover maintenance convenience prefer the 5X Series, while projects with high requirements for four-port impeller efficiency and bearing sleeve oil leakage prevention prefer the VSI6X Series.

## Technical FAQ

1. What is the 5X Series High-Efficiency Centrifugal Impact Crusher?

The 5X Series High-Efficiency Centrifugal Impact Crusher is a new generation product that introduces the latest German technology while possessing multiple independent intellectual property rights. It is a model of the perfect combination of professional crushing technology and mechanical manufacturing, mainly used for manufactured sand production and stone shaping.

2. What is the processing capacity of the 5X Series Centrifugal Impact Crusher?

The processing capacity is 70-640 t/h. For center + ring feeding, it is 150-640 t/h; for full center feeding, it is 70-640 t/h. The capacity varies depending on the model and feeding method.

3. What is the maximum feed size for the 5X Series Centrifugal Impact Crusher?

For center + ring feeding, the maximum feed size is 35-50 mm; for full center feeding, the maximum feed size is 30-45 mm. It varies depending on the model.

4. What is the motor power of the 5X Series Centrifugal Impact Crusher?

Dual motor power ranges from 110-150 kW to 400-440 kW, depending on the model. The power supply is 380V/50Hz.

5. What is the working principle of the 5X Series Centrifugal Impact Crusher?

The motor drives the main shaft of the bearing cylinder to rotate at high speed, while the rotor rotates at high speed along with the main shaft. The material entering the impeller is accelerated by the impeller and sprayed into the crushing chamber, colliding and grinding with the material lining formed inside the crushing chamber. The material gains kinetic energy and converts it into the energy required for crushing or shaping. The material circulates multiple times inside the crushing chamber, and under the action of surrounding gas vortices, undergoes multiple crushing and shaping processes, achieving continuous crushing and shaping. Finally, the finished product material is discharged from the lower part of the machine body.

6. What are the advantages of the deep-chamber rotor of the 5X Series Centrifugal Impact Crusher?

After optimization, the deep-chamber rotor increases the material throughput by approximately 30%.

7. What are the characteristics of the wear plates of the 5X Series Centrifugal Impact Crusher?

The wear plates can be flipped up and down after partial wear, improving material utilization and increasing service life by more than 48%.

8. What are the benefits of the combined wear-resistant block design of the 5X Series Centrifugal Impact Crusher?

Wear-resistant block composite design, only the worn part needs to be replaced, which can reduce operating costs by more than 30%.

9. What is the function of the diamond impact blocks in the 5X series centrifugal impact crusher?

By using diamond impact blocks, it prevents damage to the liner plate after material impact and wear.

10. What are the features of the discharge port and internal design of the 5X series centrifugal impact crusher?

The optimal discharge port and smoother internal curve design reduce material flow resistance and significantly improve material throughput.

11. What is the function of the dual feed distributor plate in the 5X series centrifugal impact crusher?

The dual feed distributor plate is easy to operate, allowing two feeding methods (fully central feed and center + annular feed) for convenient switching.

12. What are the features of the main shaft sealing structure of the 5X series centrifugal impact crusher?

The special sealing structure at the lower end of the main shaft ensures no oil leakage even without an oil seal.

13. What is the function of the hydraulic cover opening device of the 5X series centrifugal impact crusher?

The hydraulic cover opening device uses imported original parts and allows convenient and quick movement of the top cover, making the replacement and maintenance of internal components labor-saving.

14. What are the features of the motor in the 5X series centrifugal impact crusher?

The motor selected has a high protection level, featuring high efficiency and low noise, complies with International Electrotechnical Commission (IEC) standards, F-class insulation, and IP54/55 protection level.

15. What materials are suitable for the 5X series centrifugal impact crusher?

Suitable for metallic ores, quartz sand, steel slag, river pebbles, limestone, granite, basalt, and other materials.

16. Does the 5X series centrifugal impact crusher require a foundation?

Yes. The equipment must be installed on a solid concrete foundation, capable of bearing the equipment's weight and the massive impact load during crushing operations, secured with anchor bolts.

17. What are the features of the thin oil lubrication station of the 5X series centrifugal impact crusher?

It uses an automatic thin oil lubrication station, with dual pumps providing complementary oil supply, automatic shutdown when oil flow stops, air cooling, motor heating for winter start, 240L oil tank capacity, rated pressure 0.63MPa, and flow rate 8L/min.

18. What are the common faults of the 5X series centrifugal impact crusher?

Impeller wear (due to highly abrasive materials), bearing overheating (poor lubrication or overload), belt loosening or breakage (insufficient tension), abnormal vibration (impeller imbalance or foreign object blockage), hydraulic cover opening device oil leakage or malfunction.

19. Can the 5X series centrifugal impact crusher be customized?

The voltage (380V/50Hz standard), feeding method (full center/center + annular), wear-resistant material (highly wear-resistant material from the USA/high chromium cast iron/ceramic composite), motor configuration (explosion-proof motor), dust removal system, central control system, etc., can be customized.

20. Does the 5X series centrifugal impact crusher comply with RoHS and REACH?

The standard equipment complies with RoHS and REACH regulations and does not contain SVHC substances of very high concern. The specific compliance is subject to the product test report.

Technical FAQ

What data should I send for a crusher quotation?

Provide material type, maximum feed size, capacity, required product size, moisture, working hours and the upstream and downstream equipment.

How do I compare two crusher models?

Compare the same duty point: capacity, feed opening, discharge range, motor power, wear-part life, maintenance access and total operating cost.

Authoritative references

For standards and safety context, see ISO standards and the U.S. Mine Safety and Health Administration. Confirm the exact local requirements for your project.

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